Chapter 6 - Results for C/H/N Systems

6.1  Introduction

 

            The incorporation of unwanted impurities invariably present in reactant gases remains one of the main drawbacks in CVD diamond growth.  The most commonly occurring impurity in both natural and synthetic diamond is nitrogen.  Inclusion of small amounts of this element has a noticeable effect on the growth of CVD diamond films and on many of the physical properties of the material,6.1-6.5 namely its optical transparency and thermal and electrical conductivity.  The presence of nitrogen in the reactant gases can also seriously alter the morphology of deposited diamond films which restricts their usefulness for some applications, especially those that require high quality electronic grade diamond.5.12  Alternatively, however, nitrogen-doped CVD diamond and diamond-like carbon (DLC) films may have very useful semiconducting properties, which are particularly important for microelectronics and field emission display applications.6.6-6.10  These discoveries have attracted widespread research interest, and prompted many groups to investigate the effects of nitrogen on the growth of CVD diamond films using CH4/H2 gas mixtures.6.1-6.5,6.11-6.16  Hong et al.6.17,6.18 also studied the influence of adding nitrogen gas to a more unconventional CH4/CO2 gas mixture.

 

            Recent studies have shown that addition of nitrogen to the input gas mixtures causes significant changes in the morphology, the quality and the growth rate of diamond films.  For example, Bohr et al.6.12 found that the growth habit and deposition rate using CH4/N2/H2 mixtures in a hot filament CVD system depended strongly on the ratio of carbon-to-nitrogen in the feed gas; in the region of the [N]/[C] ratio relevant to the present work they observe that small N2 additions (up to 20% N2/CH4) not only increased the growth rate by a factor of ~2, but improved the diamond phase purity, as revealed by laser Raman spectroscopy.  Higher N2 additions (20% to 40% N2/CH4) resulted in deterioration of the quality of the diamond films, a reversal of growth rates, and a change in the surface morphology from (111) to predominantly (100) facets.  In a somewhat related study, Badzian et al.6.15 grew diamond using a CH4/N2 mixture both in the absence of H2, and with added H2.  They observed a considerable amount of distortion in the crystal structure of the grown diamond films with N doping, and a reduction in the growth rate with nitrogen addition in the input gas mixture.  To date, the precise reaction mechanisms attributable to these observations have not been studied in detail.  Although various mechanisms have been proposed involving gas-phase and/or gas-solid reactions,6.12,6.15,6.17 it is difficult to draw any parallels between them since very different source gas mixtures were being used.  In many cases however, the amount of nitrogen incorporated into the diamond films was found to be very low,6.1,6.15,6.17 regardless of the choice of precursors used, which suggests that the growth mechanism is likely to be dominated by gas-phase chemistry rather than gas-solid heterogeneous reactions.  In this article we report on the behaviour of nitrogen in hot filament assisted CVD of diamond in terms of the changes in the gas-phase chemistry when nitrogen is present, using various C/N-containing source gases.  In-situ molecular beam mass spectrometry3.1,5.21,5.22 was used to characterise the gas phase environment, and to determine the mole fractions of the stable gas-phase species prevalent during the CVD process. Such information provides valuable understanding of the reaction mechanisms involved when nitrogen is added to the gas mixtures.


6.2  Experimental Details

 

(a)  Deposition experiments

 

            Table 6.1 below shows the growth conditions used for the C/H/N system.  For full experimental details on deposition techniques please refer to Chapter 3 (Sections 3.1 and 3.2).

 

            Pressure                                   20 Torr

            Gases                                       (1) 0.5% CH4/0.5% NH3; (2) 0.5% CH3NH2;(3) 0.5% HCN and (4) 0.5% CH4/0.25% N2.

            Total gas flow rate                    200 sccm

            Substrate type                          Si (100) substrates (manually abraded)

            Substrate temperature               ~ 900°C

            Filament temperature                2300-2400°C (filament current 6½-6¾ A)

            Filament/substrate distance        4 mm

            Deposition time                         6 hours

 

Table 6.1. Deposition conditions used for C/H/N system.

 

For these conditions, and using a gas mixture of 0.5% CH4 in H2, typical growth rates of microcrystalline CVD diamond were ~0.32 mm h-1 (See Section 4.6).  In the present study, methane was replaced with a variety of C- and/or N-containing precursor gases, always ensuring a constant C:N ratio of 1:1.  The C/N source gases were introduced into the reaction chamber in three different forms: (1) the C and N present in separate small molecules, such as CH4 + NH3 (or N2); (2) the C and N bonded together in the same molecule, as in methylamine (CH3NH2); and (3) the C and N present as CºN in hydrogen cyanide gas (HCN).  All the precursors were obtained as commercial products except for HCN, which was synthesised by the reaction of NaCN with phosphoric acid (dried by addition of P2O5) in vacuo (See Appendix I).

 

(b)  Film analysis

 

            The as-grown films were investigated by scanning electron microscope (SEM) and Auger electron spectroscopy (AES).  Laser Raman Spectroscopy (LRS) and secondary ion mass spectroscopy (SIMS) was also carried out on the films produced by CH4/N2/H2 gas mixtures.  The composition of films produced by the other C/N precursor gases have been determined using other spectroscopic techniques, such as Transmission Electron Microscopy (TEM) and X-ray diffraction (XRD) and is reported elsewhere.6.19

 

(c)  Gas-phase composition measurements

 

            Gas-phase product distributions were monitored as a function of the filament temperature for all C/N precursor gases.  The ionization potentials of all the C-, N- and N/C- containing species that were monitored, together with the electron energy at which they were measured, are shown Appendix II.

 

When measuring the signal for N2 species (m/e = 28, I.P. = 15.55 eV) using an electron energy of 30 eV, corrections were made to eliminate signal interference from C2H4 (IP = 10.51 eV) and CO (IP = 14.0 eV).  Similar corrections were also performed for other species, such as the CH4 signal (m/e = 16) due to the dissociative ionization of NH3 to NH2 (m/e = 16); and the NH3 signal (m/e = 17) due to fragmentation of methylamine (CH3NH2).  For full details on the correction procedures, see Section 3.6.

 

6.3  Analysis of the diamond films

 

 

C/N Precursor Gas

 

Growth Rate/ mm h-1

% CH4

Mole

Fraction

% NH3

Mole

Fraction

% C2H2

Mole

Fraction

% HCN

Mole

Fraction

% CH3NH2

Mole

Fraction

 

0.5% CH4/ 0.5% NH3

 

< 0.07

 

0.017

 

0.041

 

0.002

 

0.102

 

0.000

 

0.5% CH3NH2

 

~ 0.05

 

0.051

 

0.031

 

0.005

 

0.164

 

0.009

 

0.5% HCN

 

< 0.10

 

0.023

 

0.008

 

0.005

 

0.157

 

0.000

 

0.5% CH4/ 0.25% N2

 

~ 0.45

 

0.017

 

0.061

 

0.017

 

0.018

 

0.028

 

0.5% CH4

 

~ 0.32

 

0.032

 

-

 

0.023

 

-

 

-

 

Table 6.2.  Diamond growth rates and calculated mole fractions of major stable species measured at filament temperatures (2400°C) for different C/N source gases.  Note that the C:N ratio for all precursors is 1:1.

 

(a)  Methane and Ammonia as precursor gas mixture

 

            Scanning electron micrographs (top and cross-sectional view) of films grown on silicon (100) using a gas mixture of 0.5% CH4/0.5% NH3 (1:1 ratio) in H2 are shown in Figure 6.1.  The growth rate (See Table 6.2) was calculated from the film thickness, determined from the cross-sectional SEM image, divided by the time of growth (6 hours).  The film is non-continuous, being composed of many isolated (111) diamond crystals.  With methane-rich gas mixtures (e.g. 0.75% CH4/0.25% NH3 in H2), as expected, diamond was grown (See Figure 6.2), the morphology of which was similar to that observed in standard CVD processes, although as the mole fraction of NH3 increased the films became more nanocrystalline in nature and the growth rate reduced.  As shown in Figure 6.3,6.19 with ammonia-rich gas mixtures, the Si substrate preferentially reacted with the NH3 to produce an Si3N4 coating, with no carbon.  The deposition rate for gas mixtures with C:N ratio of 1:1 is very small (less than 0.07 mm h-1).  A composition diagram showing the types of films produced on Si substrates after CVD as a function of different substrate temperatures and methane:ammonia ratios is shown below in Figure 6.4.

 

Figure 6.4.  Diagram showing the types of films produced on Si substrates after CVD as a function of different substrate temperatures and methane:ammonia ratios.  Approximate phase boundaries are included to guide the eye (adapted from Reference 6.19).

 

(b)  Methylamine as precursor gas mixture

 

            The concentration of methylamine (CH3NH2) was maintained at 0.5% in H2 to allow direct comparison with other C/N precursor gases with a carbon-to-nitrogen ratio of 1:1.  Deposition under standard CVD conditions produced diamond films (See Figure 6.5), but at a much lower growth rate. (~0.05 mm h-1)6.19 compared with that obtained when using 0.5% CH4 in H2 (~0.32 mm h-1).  The film composed of mainly isolated (111) faceted crystals.

 

(c)  Hydrogen cyanide as precursor gas mixture

 

            Figure 6.6 shows that using 0.5% HCN in H2 under standard process conditions produced amorphous films containing both diamond and SiC crystals, but again the deposition rate was low (less than 0.1 mm h-1).6.19

Fig.6.1aFig.6.1b

Figure 6.1(a). Scanning electron micrograph (SEM) of a film produced on silicon after 6 h growth using input gas mixtures of 0.5% CH4/0.5% NH3 in hydrogen.

Figure 6.1(b). Scanning electron micrograph showing the cross sectional view of the film.

Fig.6.2Fig.6.3

Figure 6.2. Scanning electron micrograph (SEM) of a polycrystalline diamond film produced on silicon after 6 h growth using methane-rich gas mixtures (0.75% CH4/0.25% NH3 in H2).6.19

Figure 6.3. Scanning electron micrograph (SEM) of a film produced on silicon after 6 h growth using ammonia-rich gas mixtures (0.25% CH4/0.75% NH3 in H2).6.19

Fig.6.5Fig.6.6

Figure 6.5. Scanning electron micrograph (SEM) of a film produced on silicon after 6 h growth using input gas mixtures of 0.5% CH3NH2 in hydrogen.6.19

Figure 6.6. Scanning electron micrograph (SEM) of a film produced on silicon after 6 h growth using 0.5% HCN in hydrogen.6.19

 

(d)  Methane and nitrogen as precursor gas mixture

 

            The deposition rate and the resulting film quality at optimum growth temperature (2400°C) depended on the choice of C/N precursor used.  Inspection of Figure 6.7 reveals that for a 1:1 C/N ratio in the feed gas, a continuous film was grown only by CH4/N2 mixtures, showing predominantly (100) facets.  Furthermore, the deposition rate is higher than using standard CH4/H2 mixtures (Table 6.2).  AES analysis of these films indicated that reasonable quality diamond was deposited; however, no nitrogen was detected in the bulk of the films, suggesting very low nitrogen-doping efficiency.  This is consistent with the model of film growth predicted by Jin and Moustakas which involves simultaneous deposition and etching.6.1  SIMS analysis, which is much more sensitive to nitrogen than AES, detected only very small amounts of nitrogen in the films, consistent with results obtained by Hong et al.6.17

 

With methane-rich gas mixtures (e.g. 0.75% CH4/0.125% N2 in H2), diamond was grown (See Figure 6.8), the morphology of which was again similar to that observed in standard CVD processes.  As shown in Figure 6.9, continuous films were also produced with nitrogen-rich gas mixtures (e.g. 0.25% CH4/0.375% N2 in H2), although at reduced growth rates (See Table 6.3 (a) ).

 

Fig.6.7aFig.6.7b

Figure 6.7 (a). Scanning electron micrograph (SEM) of a film produced on silicon after 6 h growth using input gas mixtures of 0.5% CH4/0.25% N2 in hydrogen.

Figure 6.7 (b). Scanning electron micrograph showing the cross sectional view of the film.

Fig.6.8aFig.6.8b

Figure 6.8 (a). Scanning electron micrograph (SEM) of a film produced on silicon after 6 h growth using methane-rich gas mixtures (0.75% CH4/0.125% N2 in H2).

Figure 6.8 (b). Scanning electron micrograph showing the cross sectional view of the film.

Fig.6.9aFig.6.9b

Figure 6.9 (a). Scanning electron micrograph (SEM) of a film produced on silicon after 6 h growth using nitrogen-rich gas mixtures (0.25% CH4/0.375% N2 in H2).

Figure 6.9 (b). Scanning electron micrograph showing the cross sectional view of the film.

 



Gas Flow Rates

H2:CH4:N2 (sccm)

N/C

N/C

(%)

N2/CH4

(%)

Growth Rate/ mm h-1

Surface

Morphology

(a)

      100:0.5:0

 

0.00

 

    0

 

    0

 

0.32

 

C, O, T, (111)

 

      100:0.5:0.25

 

1.00

 

100

 

  50

 

0.45

 

C, Sq, (100)

 

      100:0.75:0.125

 

0.34

 

  34

 

  17

 

0.45

 

C, O, (111)

 

      100:0.25:0.375

 

3.00

 

300

 

150

 

0.23

 

C, O, (111)

(b)

      100:1:0

 

0.00

 

    0

 

    0

 

0.5

 

C, O, T, (111)*

 

      100:1:0.2

 

0.40

 

  40

 

  20

 

0.69

 

C, O, (111)

 

      100:1:0.3

 

0.60

 

  60

 

  30

 

0.36

 

C, Sq, (111)

 

      100:1:0.4

 

0.80

 

  80

 

  40

 

0.32

 

C, Sq, (100)

 

      100:1:0.5

 

1.00

 

100

 

  50

 

0.32

 

C, Sq, (100)

 

Table 6.3.  Deposition rates and crystal morphology of films grown using various H2/CH4/N2 gas mixtures: (a) Total [C] and [N] = 1, but varying the [C]/[N] ratio; (b) 1% CH4 in N2/H2 mixture, the [N] varying between 0.2-0.5%.  (Keys used: C = continuous, O = octahedral, T = twinning, Sq = square).  * A top-view SEM image of the film is shown in Figure 4.6 (a).

 

A series of deposition experiments were performed to explore the effects of adding small amounts of nitrogen (0.2-0.5%) to the standard 1% CH4 /H2 gas mixture on the deposition rate and resulting crystal morphology of the diamond films (Table 6.3 (b) ).  Figure 6.10 shows the average growth rate as a function of the ratio of [N]/[C] in the gas phase.  The maximum growth rate was observed at a [N]/[C] ratio of 40% and decreased for higher N concentrations.  It should be noted here that growth rates measurements were unattainable for lower N concentrations (< 40% [N]/[C]) due to the inability of the mass flow controllers to regulate the N2 gas flow.  These trends are consistent with those observed by Refs. 6.12 and 6.16, although the absolute values for the growth rates were different.  Scanning electron micrographs of the films grown using the above C/H/N gas mixtures (See Appendix III) revealed that 111 growth facets were observed for low N concentration (up to a [N]/[C] ratio of 60%), although as the concentration of N2 increased the films showed predominantly (100) facets (See Figure 6.11).

 


Figure 6.10. The growth rate of diamond film as a function of nitrogen doping concentration.

Figure 6.11. The change in the crystal morphology of the diamond films as a function of [N]/[C].

            The red Raman spectra (632.8 nm), as a function of [N]/[C] in the gas phase, are shown in Figure 6.12.  The quality of the diamond films are assessed by the 1332 cm-1 Raman line intensity. The best quality films were produces with no added nitrogen.  As the [N]/[C] ratio increases the quality of the diamond decreases, consistent with results obtained by Prawer et al.6.16

Figure 6.12.  Raman spectra of diamond films grown with different [N2] partial pressures.  The spectra have been displaced vertically for clarity.  The numbers marked on the figure are the values for the [N]/[C] in the gas phase.

 

6.4  Gas composition versus filament temperature for a variety of C-/N-containing precursor gases in H2

 

(a)  Methane and Ammonia as source gas mixture

 

Fig.6.13

            Figure 6.13 shows how the mole fractions of the major carbon and nitrogen containing species gases [CH4 (m/e=16), NH3 (m/e=17), C2H2 (m/e=26) and HCN (m/e=27)] vary as a function of filament temperature for an initial feedstock of 0.5% CH4 + 0.5% NH3 in H2 measured 4 mm from the filament.  The deposition rate under optimum growth conditions is very low (<0.07 mm h-1), because the dominant gas-phase reactions occurring between the C-containing and N-containing species have the effect of ‘locking up’ the carbon in the form of the stable cyanide product, HCN.  The CH4 concentration steadily decreases with increasing filament temperature, whilst the NH3 concentration drops sharply at ~1600°C.  The absolute concentrations of the two precursor gases in the vicinity of the filament decrease not only as a result of chemical reactions but also because of thermal diffusion effects inherent in multicomponent gas mixtures,5.25  whereby any temperature gradient induces the heavier species in the mixture to move away from the higher temperature regions.  At ~1900°C filament temperature, the HCN concentration increases rapidly, reaching a maximum value at the growth temperature (2400°C), significantly higher than that of either of the two precursor gases.  Interesting to note is that very little N2 was detected; most of the N is locked up either as unreacted NH3 or HCN (See Table 6.2).

 

            A prerequisite for the formation of HCN is the reaction between the C and N containing precursor gases to create an initial C-N bond. This requires the presence of ·CH3 and/or ·NH2 radicals.  These species could result from pyrolysis of the parent hydride or by H abstraction from methane and ammonia by H atoms created at the filament as a result of the thermal dissociation of H2.  Inspection of the available kinetic data6.21 suggests that at all filament temperatures pyrolysis of NH3 is the dominant source of ·NH2, and that both of the two reactions mentioned above contribute comparable amounts to the ·CH3 yield.  Furthermore, the data show that at all relevant temperatures the steady state ·NH2 concentration exceeds [·CH3] by one or two orders of magnitude.  These radicals can then undergo the following reactions:

 

CH4 + ·NH2 === CH3NH2 + H·                                              (6.1)

·CH3 + NH3 === CH3NH2 + H·                                              (6.2)

both producing methylamine, and hence the vital C-N bond.  The sharper decrease observed for the NH3 concentration at lower temperatures is consistent with our findings that [·NH2] >> [·CH3] and therefore that reaction (6.1) is the preferred route to methylamine formation.  Once formed, the methylamine can either redissociate or, more probably, undergo successive H abstractions to produce HCN:

Eq6.3

            This reaction is thermodynamically favourable due to the stability of the CºN bond.  No gas-phase methylamine or CH2=NH were detected in these particular experiments, owing to their thermodynamic instability (and thus very low steady state concentration) in the presence of high H atom concentrations, [H].  Qualitatively, the chemistry leading to HCN production is analogous to that for acetylene, which is the most stable hydrocarbon product when using standard hydrocarbon/H2 mixtures and growth temperatures, regardless of the choice of hydrocarbon precursor used.3.1  For a CH4/H2 gas mixture, the reaction is initiated by the ‘cracking’ of methane (by hydrogen abstraction) to produce ·CH3 radicals.  In such a case, where no ·NH2 radicals are present, there is a greater steady-state [CH3] and the increased likelihood of methyl recombination, followed by consecutive H abstractions yields larger [C2H2].  Since the formation of [C2H2] depends on k[CH3]2, the detection of large amounts of gas-phase acetylene in a hot filament CVD reactor is generally taken as an indicator of steady state [CH3] and thus of fast diamond film growth.  Inspection of Figure 6.13 shows that for a CH4/NH3 gas mixture, reactions leading to the formation of both HCºCH and HCºN are possible, though acetylene was detected in only very small quantities.  This implies that the above reaction scheme (6.1 and/or 6.2, formed by 6.3) is the preferred route, leading to HCN formation.  Furthermore, the presence of surplus ·NH2 radicals at lower temperatures reduces the effective concentration of CHx species, thus suppressing diamond deposition.

 

Fig.6.14

            Quantitative measurements of the same gas-phase species were performed with different CH4/NH3 ratios, but still maintaining 1% in H2.  In a methane-rich mixture (e.g. 3:1 C/N ratio) the product distribution versus filament temperature shows similar trends to that observed for a 1:1 stoichiometric mixture, except for a considerable increase in the absolute acetylene concentration at growth temperatures, consistent with higher diamond deposition rates.3.1,6.19  However, the HCN concentration, and its variation with filament temperature, did not change with increasing [CH4] in the source gas mixture, because the formation of HCN is limited by the amount of NH3 in the feed gas.  Almost all the NH3 is converted to HCN, thus enabling any excess methane in the gas-phase to take part in reactions leading to acetylene formation, and hence diamond deposition (See Figure 6.14).  In an ammonia-rich mixture (e.g. 1:3 C/N ratio), ·NH2 radicals are present in much larger quantities and, as a result, reaction with CH4 will occur more readily forming CH3NH2 and ultimately HCN.  The prevalence of reaction (1) is therefore likely to account for the fact that no acetylene was detected at any given filament temperature and, consequently, no diamond deposition occurred (See Figure 6.15).  To a lesser extent, ammonia gas itself also has a negative effect on the deposition rate because it is capable of etching diamond from a growing surface during CVD.6.19 The way in which the concentrations of the major stable gas-phase species vary as a function of filament temperature for the different CH4/NH3 ratios is shown in Figure 6.16.

 

Figure 6.16.  Product distribution of (a) acetylene, (b) methane, (c) ammonia and (d) hydrogen cyanide as a function of filament temperature for different CH4/NH3 ratios in H2 as source gas mixtures (3:1, 1:1 and 1:3).

 

(b)  Methylamine as source gas mixture

 

Fig.6.17

The product distribution of the major stable species [CH4, NH3, C2H2 HCN and CH3NH2 (m/e=31)] versus filament temperature for a 0.5% CH3NH2 initial feedstock in H2 is shown in Figure 6.17.  Here, the methylamine concentration diminishes rapidly at 1300°C, and above 1800°C almost all the CH3NH2 has disappeared, either via reaction with H atoms (the reverse of reactions 6.1 and 6.2) producing CH4 and NH3, or via H atom abstraction producing HCN.  At filament temperatures of ~2000°C the methane and ammonia concentrations reach peak values.  Above 2000°C their absolute concentrations decrease because of thermal diffusion effects as well as chemical reactions (6.1) to (6.3) to form HCN.  Interesting to note is the sharp rise in the HCN concentration at lower filament temperatures.  This may be due to the inherent C-N bond in the methylamine molecule which can convert readily to HCN in the presence of H atoms, since the requirement of C-N bond formation via reactions (6.1) and (6.2) is by-passed.  These reactions rely not only on the production of ·CH3 and ·NH2 radicals, which takes place at relatively high filament temperatures (~1700°C), but also on the relatively low probability step of the two precursor species meeting and reacting together.  Competing reactions, such as acetylene formation, are also significantly reduced, due to the ease by which HCN is formed, thus accounting for the low deposition rate observed (~0.05 mm h 1).  In addition, at filament temperatures at and above 2000°C, there is a secondary increase in [HCN] when reactions (6.1) and (6.2) take place, between the C- and N-containing species.


(c)  Hydrogen cyanide as source gas mixture

 

Figure 6.18 shows how the gas composition for an initial feedstock of 0.5% HCN changes versus filament temperature.  Compared to ammonia and methylamine, a much more gradual decrease in the HCN concentration is observed as a function of filament temperature, owing to its thermodynamic stability.  Thermal diffusion effects account for most of the reduction in the absolute concentration measured as a function of filament temperature.  However, the fact that diamond could be deposited using hydrogen cyanide gas shows that some cycling of the carbon must be occurring, and evidence for this is shown in the detection of trace amounts of CH4, NH3 and C2H2.  The deposition rate is again very low (<0.1 mm h-1) due to the preferential regeneration of HCN by reactions between the C- and N-containing species at higher temperatures.

 

(d)  Methane and nitrogen as source gas mixtures

 

Fig.6.19

            Figure 6.19 shows the characterisation of the gas-phase environment and its variation with filament temperature for an initial feedstock of 0.5% CH4/0.25% N2 in H2, such that the C:N ratio is again maintained at 1:1 during analysis.  The methane and nitrogen concentrations decrease steadily with filament temperature, accompanied by a rise in HCN, C2H2, CH3NH2 and NH3 concentrations at ~1700°C.  The attenuation of the absolute mole fractions measured for both precursors with increasing filament temperature is again largely a result of thermal diffusion effects.  Comparison of the relative concentrations of these major stable species measured at optimum filament temperatures (see Table 6.2) indicates that for a CH4/N2 gas mixture, the acetylene concentration is around an order of magnitude greater than that of the other C/N precursor gases, whilst the HCN concentration is reduced by a factor of ~4.  The prevalent N-containing species in the gas-phase is NH3, not HCN.  The differences in the species composition can be explained in terms of the effects N2 molecules have on the gas-phase chemistry and the way in which the C is locked up in the CVD process at different temperatures.

 

            At lower temperatures (~1600°C), unlike CH4/NH3 gas mixtures, very few ·NH2 radicals will form because the dissociation of the strong NºN bonds requires much more energy.  However, ·CH3 radicals will arise from a H + CH4 abstraction reaction as in the normal hydrocarbon/H2 CVD process, and be free to undergo recombination and H abstraction reactions to form acetylene.  The result is that not only the formation of HCN is reduced, (because reactions (6.1) to (6.3) are now terminated), but competing C1 reactions to produce C2 species are far less restrained.  Thus at lower temperatures, N2 is seen as being virtually a spectator to the CVD process.

 

            At higher temperatures (>1600°C), addition of N2 results in a slightly higher deposition rate (Table 6.2) but of poorer quality diamond (as determined by LRS).  This is consistent with the results obtained by Jin and Moustakas,6.1 when using similar amounts of N2 in the feed gas.  We believe that this might be explicable if N2 is acting as a catalyst, effectively scavenging H atoms and returning them to the gas system as H2.  This will be a multi-step process, such as:

 

eq6.4

(M = N2/H2)

            Analogous hydrogenation reactions could occur to produce N2H4, and the weak N-N bond will then be susceptible to fission and NH3 formation.  All of these reaction steps are reversible, but would require H abstraction, initiated by yet another H atom to occur. For example:

 

 

            The net effect of such a catalytic scheme would be that the introduction of only a small amount of N2 (<0.5%) in the system could lead to removal of a significant amount of H atoms, thereby slowing all the subsequent gas-phase chemistry.  Thus all the reactions which depend upon high H atom concentrations would be reduced (e.g. reactions 6.1-6.3), resulting in the observed depletion in HCN compared to the amounts seen with the other gas additions.  The unusually high methylamine concentration observed at high filament temperatures could also be explained by the fact that the attenuation of H atom concentration reduces the effective H abstraction reactions of existing methylamine species, thus allowing higher steady state concentrations.

 

Fig.6.20

Fig.6.21

Quantitative measurements of the same gas-phase species were performed with different CH4/N2 ratios, but still maintaining 1% in H2.  In a methane-rich mixture (e.g. 3:1 C/N ratio) the product distribution versus filament temperature shows similar trends to that observed for a 1:1 stoichiometric mixture, except for an increase in the absolute acetylene (and ethylene) concentration at growth temperatures.  However, the HCN and CH3NH2 concentrations and their variation with filament temperature, did not change with increasing [CH4] in the source gas mixture, presumably because the formation of these species depends on the amount of N2 in the feed gas. In a nitrogen-rich mixture (e.g. 1:3 C/N ratio), a decrease in [CH3], [C2H2] and [C2H4] were observed, consistent with lower deposition rates.  In addition the HCN, and CH3NH2 concentration, and their variation with filament temperature, did not change with increasing [N2] in the source gas mixture, because the formation of these species also depends on the amount of CH4 in the feed gas. The way in which the concentrations of the major stable gas-phase species vary as a function of filament temperature for the different CH4:N2 ratios is shown in Figure 6.22.

 

 

Figure 6.22.  Product distribution of (a) acetylene, (b) methane, (c) ammonia, (d) hydrogen cyanide, (e) methyl radical, (f) nitrogen, (g) methylamine, and (h) ethylene, as a function of filament temperature for different CH4/N2 ratios in H2 as source gas mixtures (3:1, 1:1 and 1:3).

 

            Additional MBMS measurements were performed which showed that increasing the N2 concentration (for a given C/H2 mixture) further suppresses HCN, while allowing the presence of increasing concentrations of both NH3 and CH3NH2.  This theory is in good agreement with observations of Hong et al.6.17 who found that the amount of atomic hydrogen decreased relative to the increase of nitrogen.

 

            These observations are also compatible with the proposed gas phase sequence (6.4) - (6.6) involving catalytic destruction of H by N2.  The rates for reactions (6.4) and (6.5) at standard growth temperatures are 1012-1013 cm3 mol-1 s-1,6.23 which are similar in magnitude to that for most of the other nitrogen gas-phase reactions in this system,6.24 which would suggest that reactions (6.4) and (6.5) might take place readily under the process conditions.  Indeed, Bozzelli and Dean6.23 state that when the H atom mole fraction is high, i.e. under high temperature reaction conditions, N2H formation from H + N2 is very rapid.  Thus we could anticipate equilibrium, or near equilibrium concentrations of N2H which might be high enough to undergo bimolecular reactions with other important radical species, in our case hydrogen atoms, ·H.  The driving force in this rapid cycling of N2 ® N2H ® N2 is the very strong and stable NºN bond.  However, inspection of Figure 6.19 shows that less thermodynamically favourable side reactions do occur to produce NH3, CH3NH2 and ultimately HCN.

 

            As a final piece of supporting evidence for the H atom depletion mechanism we observe that increasing N2 concentrations lead to diamond films of poorer quality, as evidenced by LRS.  This is consistent with there being a reduction in the H atoms required to etch away the non-diamond phases on the film surface.  Hong et al.6.17 also found that increasing the N2 concentration reduces the growth rate, partly as a result of the additional etching caused by NH3, but probably also because of a decrease in available atomic H.

 

            All of this speculation relies on the assumption of a purely gas phase mechanism and a sufficient stability for the (as yet) poorly characterised N2H intermediate.  However, preliminary measurements of H atom concentrations using laser spectroscopy techniques6.25 in a similar hot filament CVD reactor suggest negligible depletion of [H].  If correct, we would need to consider alternative explanation(s) for the observations.  These are likely to involve heterogeneous chemistry, initiated by N2 decomposition on the filament surface, or, possibly, on the (cooled) growing diamond surface to produce N atoms.  A subsequent reaction such as:

 

eq6.8

in the gas phase or on the surface could be followed by further reduction to NH3 whilst HCN formation could arise (in part at least) by H atom abstraction of CN terminating groups on the surface:

which has been proposed as one route to C2H2 formation.6.26

 

6.5  Conclusions

 

            The effects of nitrogen on the CVD diamond growth mechanism have been investigated using in-situ molecular beam mass spectrometry. The deposition rate at optimum growth conditions depends critically on the choice of C/N precursor used, and the origin of the carbon-containing species.  The reactions occurring in the gas-phase seem to lead predominantly to the formation of HCN, (except for CH4/N2 gas mixtures).  The stability of this species precludes most of the cycling of carbon during the CVD process, resulting in low rates of diamond deposition.  Thermodynamic equilibrium calculations5.16 confirm that HCN production is highly favoured in H/C/N gas mixtures at high gas processing temperatures.

            For a 1:1 C:N ratio in the feed gas, continuous films were produced after 6 hours deposition only by CH4/H2/N2 gas mixtures.  Incorporation of nitrogen in the grown diamond films was very low, consistent with the conclusions of Jin and Moustakas,6.1 who calculated a theoretical value for the doping efficiency of nitrogen in diamond of around 10-4.  At lower temperatures N2 simply acts as a spectator to the CVD process, as evidenced by the significant increase in the C2H2 concentration and reduction in the HCN concentration in the gas-phase compared to other N source gas additions.  At optimum filament temperatures (~2400°C), addition of N2 to a CH4/H2 gas mixture leads to higher deposition rates of poor quality diamond films (determined by LRS).  We suggest that this might be explicable if N2 is acting as a catalyst for the destruction of H atoms, thereby reducing the etching rate of non-diamond phases on the film surface.  However, recent laser spectroscopy analysis suggests that the [H] concentration is relatively insensitive to addition of trace N2; thus we also consider whether the observations may reflect gas-surface heterogeneous chemistry.  In either case, addition of a tiny amount of N2 to the hot filament CVD process will affect not only the chemistry occurring under standard deposition conditions, but the growth rate, the morphology and the quality of the resulting diamond films.  As a consequence it is clear that the diamond CVD process is likely to be more dependent on gas purity and ultimate vacuum than has often been appreciated.

 

6.6  References

6.1       S. Jin, and T.D. Moustakas, Appl. Phys. Lett., 65, 403 (1994).

6.2       L. Bergman, M.T. McClure, J.T. Glass, and R.J. Nemanich, J. Appl. Phys., 76 3020 (1994).

6.3       R. Samlenski, C. Haug, R. Brenn, C. Wild, R. Locher, and P. Koidl, Appl. Phys. Lett., 67, 2798 (1995).

6.4       E. Boettger, A. Bluhm, X. Jiang, L. Schafer, and C.-P. Klages, J. Appl. Phys.,77 6332 (1995).

6.5       J. Mort, M.A. Machonkin, and K. Okumura, Appl. Phys. Lett., 59, 3148 (1991).

6.6       K. Okano, S. Koizumi, S.R.P. Silva, and G.A.J. Amaratunga, Nature, 381, 140 (1996).

6.7       M.W. Geis, J.C. Twichell, N.N. Efremow, K. Krohn, and T.M. Lyszczarz, Appl. Phys. Lett., 68, 2294 (1996).

6.8       G.A.J. Amaratunga and S.R.P. Silva, Appl. Phys. Lett., 68, 2529 (1996).

6.9       S.R.P. Silva, B. Rafferty, G.A.J. Amaratunga, J. Schwan, D.F. Franceschini, and L.M. Brown, Diamond and Relat. Mater., 5, 401 (1996).

6.10     P. Ball, Nature, 381, 116 (1996).

6.11     S.Jin and T.D. Moustakas, Appl. Phys. Lett., 63, 2354 (1993).

6.12     S. Bohr, R. Haubner, and B. Lux, Appl. Phys Lett., 68, 1075 (1996).

6.13     L. Locher, C. Wild, N. Herres, D. Behr, and P. Koidl, Appl. Phys. Lett., 65, 34 (1994).

6.14     G.Z. Cao, J.J. Schermer, W.J.P. van Enckevort, W.A.L.M. Elst, and L.J. Giling, J. Appl. Phys., 79 1357 (1996).

6.15     A. Badzian, T. Badzian, and S.-T Lee, Appl. Phys Lett., 62, 3432 (1993).

6.16     S. Prawer, T.L. McCormick, W.B. Alexander, L.E. Seitzman, and J.E. Butler, in preparation.

6.17     T-M. Hong, S-H Chen, Y-S Chion and C-F Chen, Thin Solid Films, 270, 148 (1995).

6.18     T-M. Hong, S-H Chen, Y-S Chion and C-F Chen, Appl. Phys Lett., 67, 2149 (1995).

6.19     P.W. May, P.R. Burridge, C.A. Rego, R.S. Tsang, M.N.R. Ashfold, K.N. Rosser, R.E. Tanner, D. Cherns and R. Vincent, Diamond and Relat. Mater., 5, 354 (1996).

6.20     R.S. Tsang, C.A. Rego, P.W. May, in preparation.

6.21     S.M. Hwang, T. Higashihara, K.S. Shin and W.C. Gardiner, Jr., J. Phys. Chem., 94, 2883 (1990).

6.22       H. Ellis (ed.), Nuffield Advanced Science Book of Data 4th edn., Longman, 1986.

6.23     J.W. Bozzelli and A.M. Dean, Int. J. Chem. Kinet., 27, 1097 (1995).

6.24     J.A. Miller, M.D. Smooke, R.M. Green and R.J. Kee, Comb. Sci. and Tech., 34, 149 (1983).

6.25     S.A. Redman and M.N.R. Ashfold, unpublished results.

6.26     J.E. Butler and R.L. Woodin, Phil. Trans. R. Soc. Lond. A, 342 209 (1993).

 


6.7  Appendix

 

(I)  Synthesis of Hydrogen Cyanide

 

            All the precursors examined in the present study were obtained as commercial products except for HCN, which was synthesised by the reaction of NaCN with phosphoric acid in vacuo:

 

NaCN (s) + H3PO4 (l) (excess) ® HCN (g) + Na3PO4 (l)

 

The phosphoric acid was first dried by gradual addition of phosphorus pentoxide (P2O5) until the liquid became viscous.  Phosphoric acid was used in preference to other acids to allow a sensible rate of reaction.  The reaction was executed using vacuum line techniques at a pressure of ~0.001 Torr (See Figure II).  The dried H3PO4 was introduced into round-bottomed flask #1 containing the NaCN (1g, 0.02 moles) via a dropping funnel.  The reaction occurred spontaneously releasing HCN gas, which passed through the vacuum line to round-bottomed flask #2.  Attached to this flask was a “cold finger” (immersed in liquid nitrogen) which was used to condense the HCN gas.  When the reaction mixture stopped effervescing, and the reaction had completed, the round-bottomed flask was isolated from the vacuum system to allow the HCN to revert to a gas.  Assuming the reaction went to completion, the expected yield for HCN would be 0.45 dm3 at room temperature and pressure.

 

 

Figure I.  Vacuum line apparatus used for the synthesis of HCN.

 

(II)  Ionization potentials (taken from Reference 3.19) and the user selected electron energies of the various gas-phase species monitored.

 

Precursor

Gas

Chemical

Formula

Ionization

Potential (eV)

User Selected

Electron Energy (eV)

 

Methyl radical

 

CH3

 

9.84

 

13.5

Methane

CH4

12.98

14.8

Ethylene

C2H4

10.51

14.8

Acetylene

C2H2

11.41

16.8

Ammonia

NH3

10.15

14.8

Methylamine

CH3NH2

  8.97

16.8

Hydrogen cyanide

HCN

13.73

16.8

Nitrogen

N2

15.55

30.0

 

(III)  SEM Photo Library

Scanning electron micrograph (SEM) of a film produced on silicon after 6 h growth using input gas mixtures of 1% CH4 and 0.2% N2 in hydrogen.

A close up view of the film surface.  The white spots are Si debris found on the surface after the substrate was cleaved in preparation for the SEM analysis.

Scanning electron micrograph showing the cross sectional view of the film.

SEM of the filament surface after 6 h growth using input gas mixtures of 1% CH4 and 0.2% N2 in hydrogen.  When the [N]/[C] ratio in the gas phase increases, the condition of the filament gradually deteriorates, as shown in the subsequent SEM photos.  This may be due to etching reactions occurring between the filament and NH3, which become more pronounced at higher [N]/[C] ratios, as more NH3 is formed in the gas phase (revealed by MBMS analysis).

Scanning electron micrograph (SEM) of a film produced on silicon after 6 h growth using input gas mixtures of 1% CH4 and 0.3% N2 in hydrogen.

A close up view of the film surface.

Scanning electron micrograph showing the cross sectional view of the film.

SEM of the filament surface after 6 h growth using input gas mixtures of 1% CH4 and 0.3% N2 in hydrogen.

Scanning electron micrograph (SEM) of a film produced on silicon after 6 h growth using input gas mixtures of 1% CH4 and 0.4% N2 in hydrogen.

A close up view of the film surface.

Scanning electron micrograph showing the cross sectional view of the film.

SEM of the filament surface after 6 h growth using input gas mixtures of 1% CH4 and 0.4% N2 in hydrogen.

Scanning electron micrograph (SEM) of a film produced on silicon after 6 h growth using input gas mixtures of 1% CH4 and 0.5% N2 in hydrogen.

A close up view of the film surface.

Scanning electron micrograph showing the cross sectional view of the film.

SEM of the filament surface after 6 h growth using input gas mixtures of 1% CH4 and 0.5% N2 in hydrogen. The dark grey nodules present on the filament surface are currently being analysed; but the initial guess is that these nodules could be tantalum nitride, formed as a result of reactions between the Ta filament and NH3.

 

(IV)  Experimental Data

 

            The following experimental values have been converted from raw MBMS data into species mole fractions as a function of filament temperature for the various precursor gases examined in this chapter.  The species concentration are presented with no correction being made as a result of thermal diffusion.

 

0.5% CH4 & 0.5% NH3 in H2 at 20 Torr vs. Filament Temperature

 

MS Probe Parameters: -6% (DISCRIM), -20% (DELTAM), -40% (RES’N), 2600V (SEM), 3.0V (CAGE), 140 mA (EMISS).

 

MS Pressure = 2.7x10-6 Torr

 

Species Mole Fractions vs. Filament Temperature

 

Fil. Temp

(°C)

CH4

(14.8eV)

NH3

(14.8eV)

C2H4

(14.8eV)

C2H2

(16.8eV)

HCN

(16.8eV)

    23

 

0.500

0.500

0.004

0.000

0.000

1300

 

0.310

0.326

0.003

0.000

0.006

1450

 

0.270

0.271

0.002

0.000

0.005

1540

 

0.244

0.244

0.003

0.000

0.006

1660

 

0.227

0.202

0.002

0.000

0.009

1750

 

0.197

0.131

0.004

0.000

0.012

1870

 

0.172

0.081

0.005

0.000

0.031

1990

 

0.129

0.064

0.007

0.000

0.061

2050

 

0.119

0.064

0.006

0.000

0.070

2130

 

0.094

0.057

0.008

0.000

0.092

2240

 

0.060

0.052

0.009

0.001

0.103

2330

 

0.026

0.046

0.007

0.002

0.107

2420

 

0.014

0.040

0.007

0.002

0.101

2520

 

0.006

0.041

0.007

0.002

0.097

 

 

 0.75% CH4 & 0.25% NH3 in H2 at 20 Torr vs. Filament Temperature

 

MS Probe Parameters: -6% (DISCRIM), -20% (DELTAM), -40% (RES’N), (SEM), 3.0V (CAGE), 140mA (EMISS).

 

MS Pressure = 2.3x10-6 Torr

 

Species Mole Fractions vs. Filament Temperature

 

Fil. Temp

(°C)

CH4

(14.8eV)

NH3

(14.8eV)

C2H4

(14.8eV)

C2H2

(16.8eV)

HCN

(16.8eV)

    23

 

0.750

0.250

0.000

0.000

0.000

1440

 

0.463

0.152

0.000

0.000

0.005

1610

 

0.378

0.109

0.000

0.000

0.008

1740

 

0.337

0.045

0.000

0.000

0.021

1900

 

0.297

0.034

0.000

0.000

0.056

2020

 

0.241

0.029

0.002

0.000

0.077

2100

 

0.199

0.028

0.003

0.000

0.091

2180

 

0.169

0.026

0.006

0.004

0.100

2240

 

0.149

0.026

0.007

0.005

0.110

2300

 

0.125

0.021

0.006

0.008

0.106

2400

 

0.090

0.013

0.009

0.014

0.101

2480

 

0.056

0.011

0.007

0.014

0.109

2560

 

0.032

0.012

0.006

0.014

0.106

 

 

0.25% CH4 & 0.75% NH3 in H2 at 20 Torr vs. Filament Temperature

 

MS Probe Parameters: -6% (DISCRIM), 0% (DELTAM), -40% (RES’N), 2600V (SEM), 3.0V (CAGE), 140mA (EMISS).

 

MS Pressure = 2.0x10-6 Torr

 

Species Mole Fractions vs. Filament Temperature

 

Fil. Temp

(°C)

CH4

(14.8eV)

NH3

(14.8eV)

C2H4

(14.8eV)

C2H2

(16.8eV)

HCN

(16.8eV)

    23

 

0.250

0.750

0.000

0.000

0.000

1290

 

0.194

0.565

0.000

0.000

0.000

1470

 

0.156

0.484

0.000

0.000

0.000

1550

 

0.152

0.415

0.000

0.000

0.000

1640

 

0.152

0.367

0.000

0.000

0.000

1730

 

0.146

0.281

0.000

0.000

0.000

1790

 

0.132

0.143

0.000

0.000

0.006

1900

 

0.100

0.112

0.000

0.000

0.027

2000

 

0.087

0.089

0.004

0.000

0.037

2070

 

0.062

0.069

0.000

0.000

0.038

2210

 

0.042

0.051

0.004

0.000

0.050

2290

 

0.020

0.041

0.004

0.000

0.042

2420

 

0.006

0.022

0.005

0.000

0.040

2520

 

0.006

0.018

0.001

0.000

0.038

 

 

 0.5% CH3NH2 in H2 at 20 Torr vs. Filament Temperature

 

MS Probe Parameters: -4% (DISCRIM), -20% (DELTAM), -40% (RES’N), 2600V (SEM), 3.0V (CAGE), 140mA (EMISS).

 

MS Pressure = 8x10-7 Torr

 

Species Mole Fractions vs. Filament Temperature

 

Fil. Temp

(°C)

CH4

(14.8eV)

NH3

(14.8eV)

CH3NH2

(16.8eV)

C2H2

(16.8eV)

HCN

(16.8eV)

    23

 

0.000

0.000

0.500

0.000

0.000

  960

 

0.008

0.023

0.193

0.001

0.041

1230

 

0.009

0.035

0.144

0.001

0.064

1420

 

0.018

0.042

0.103

0.001

0.082

1540

 

0.032

0.041

0.066

0.001

0.163

1700

 

0.055

0.051

0.044

0.002

0.163

1810

 

0.088

0.058

0.025

0.001

0.157

1930

 

0.114

0.062

0.019

0.002

0.152

2030

 

0.131

0.057

0.013

0.002

0.141

2100

 

0.113

0.049

0.009

0.002

0.156

2175

 

0.090

0.044

0.004

0.002

0.155

2300

 

0.072

0.034

0.006

0.003

0.165

2400

 

0.051

0.031

0.009

0.005

0.164

2500

 

0.033

0.030

0.007

0.006

0.172

 

0.5% HCN in H2 at 20 Torr vs. Filament Temperature

 

MS Probe Parameters: -4% (DISCRIM), -20% (DELTAM), -40% (RES’N), 2600V (SEM), 3.0V (CAGE), 140mA (EMISS).

 

MS Pressure = 8x10-7 Torr

 

Species Mole Fractions vs. Filament Temperature

 

Fil. Temp

(°C)

CH4

(14.8eV)

NH3

(14.8eV)

C2H2

(16.8eV)

HCN

(16.8eV)

    23

 

0.000

0.000

0.000

0.500

1040

 

0.002

0.002

0.001

0.304

1410

 

0.002

0.002

0.001

0.255

1590

 

0.013

0.003

0.001

0.217

1660

 

0.020

0.004

0.002

0.191

1830

 

0.032

0.008

0.002

0.177

1940

 

0.034

0.007

0.002

0.155

2040

 

0.029

0.007

0.002

0.141

2100

 

0.026

0.007

0.002

0.136

2180

 

0.027

0.006

0.003

0.138

2300

 

0.024

0.007

0.004

0.144

2420

 

0.022

0.008

0.005

0.159

 

0.5% CH4 & 0.25% N2 in H2 at 20 Torr vs. Filament Temperature

 

MS Probe Parameters: -3% (DISCRIM), -20% (DELTAM), -40% (RES’N), (SEM), 3.0V (CAGE), 140mA (EMISS).

 

MS Pressure = 8x10-7 Torr

 

Species Mole Fractions vs. Filament Temperature

 

Fil. Temp

(°C)

CH3

13.5eV

CH4

14.8eV

NH3

14.8eV

C2H4

14.8eV

C2H2

16.8eV

HCN

16.8eV

CH3 NH2

16.8eV

N2

30.0eV

    25

 

0.000

0.500

0.000

0.000

0.000

0.000

0.000

0.250

1340

 

0.009

0.178

0.000

0.002

0.000

0.002

0.003

0.075

1525

 

0.011

0.150

0.001

0.002

0.000

0.002

0.004

0.053

1570

 

0.011

0.138

0.004

0.002

0.000

0.002

0.003

0.041

1650

 

0.012

0.123

0.011

0.002

0.000

0.002

0.003

0.032

1769

 

0.012

0.102

0.016

0.003

0.002

0.008

0.005

0.018

1830

 

0.013

0.087

0.026

0.003

0.003

0.007

0.005

0.015

1895

 

0.012

0.079

0.028

0.004

0.005

0.008

0.007

0.012

2010

 

0.017

0.063

0.033

0.005

0.008

0.010

0.008

0.007

2098

 

0.017

0.056

0.0423

0.007

0.011

0.013

0.010

0.010

2200

 

0.023

0.044

0.045

0.007

0.013

0.013

0.010

0.007

2297

 

0.025

0.031

0.053

0.009

0.015

0.016

0.016

0.006

2370

 

0.026

0.023

0.063

0.009

0.018

0.019

0.024

0.003

2450

 

0.021

0.008

0.057

0.009

0.017

0.018

0.033

0.001

 

 0.75% CH4 & 0.125% N2 in H2 at 20 Torr vs. Filament Temperature

 

MS Probe Parameters: -3% (DISCRIM), -20% (DELTAM), -40% (RES’N), 2600V (SEM), 3.0V (CAGE), 140mA (EMISS).

 

MS Pressure = 9x10-7 Torr

 

Species Mole Fractions vs. Filament Temperature

 

Fil. Temp

(°C)

CH3

13.5eV

CH4

14.8eV

NH3

14.8eV

C2H4

14.8eV

C2H2

16.8eV

HCN

16.8eV

CH3 NH2

16.8eV

N2

30.0eV

    24

 

0.000

0.750

0.000

0.000

0.000

0.000

0.000

0.125

  900

 

0.002

0.375

0.000

0.002

0.000

0.003

0.001

0.075

  980

 

0.002

0.340

0.000

0.002

0.000

0.003

0.001

0.073

1260

 

0.004

0.306

0.000

0.003

0.000

0.003

0.001

0.046

1400

 

0.005

0.270

0.001

0.003

0.000

0.003

0.001

0.037

1430

 

0.006

0.245

0.001

0.004

0.000

0.004

0.001

0.032

1565

 

0.006

0.229

0.002

0.005

0.000

0.004

0.001

0.027

1650

 

0.008

0.228

0.004

0.004

0.000

0.004

0.003

0.023

1690

 

0.012

0.224

0.004

0.004

0.000

0.005

0.002

0.019

2215

 

0.018

0.109

0.008

0.008

0.017

0.012

0.005

0.009

2320

 

0.024

0.067

0.011

0.012

0.021

0.014

0.006

0.000

2400

 

0.028

0.046

0.015

0.011

0.026

0.019

0.017

0.000

2560

 

0.032

0.032

0.038

0.012

0.027

0.0255

0.039

0.000

 

0.25% CH4 & 0.375% N2 in H2 at 20 Torr vs. Filament Temperature

 

MS Probe Parameters: -3% (DISCRIM), -20% (DELTAM), -40% (RES’N), (SEM), 3.0V (CAGE), 140mA (EMISS).

 

MS Pressure = 8x10-7 Torr

 

Species Mole Fractions vs. Filament Temperature

 

Fil. Temp

(°C)

CH3

13.5eV

CH4

14.8eV

NH3

14.8eV

C2H4

14.8eV

C2H2

16.8eV

HCN

16.8eV

CH3 NH2

16.8eV

N2

30.0eV

    23

 

0.000

0.250

0.000

0.000

0.000

0.000

0.000

0.375

  900

 

0.002

0.160

0.000

0.001

0.000

0.002

0.002

0.249

1323

 

0.003

0.113

0.002

0.002

0.000

0.003

0.002

0.187

1503

 

0.004

0.096

0.001

0.002

0.000

0.003

0.004

0.132

1602

 

0.005

0.078

0.000

0.003

0.000

0.002

0.003

0.120

1805

 

0.007

0.056

0.000

0.003

0.000

0.007

0.003

0.086

1890

 

0.008

0.049

0.001

0.002

0.001

0.009

0.003

0.071

2000

 

0.011

0.043

0.003

0.004

0.003

0.008

0.004

0.061

2107

 

0.012

0.032

0.007

0.003

0.004

0.010

0.006

0.049

2210

 

0.015

0.021

0.012

0.004

0.003

0.012

0.008

0.046

2308

 

0.018

0.011

0.027

0.005

0.003

0.019

0.020

0.023

2400

 

0.020

0.002

0.034

0.005

0.002

0.024

0.041

0.027

2450

 

0.022

0.001

0.061

0.007

0.001

0.026

0.065

0.014